Whats the measurements on plywood board. Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? Listing Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, awarded to the University of Vermont Proctor Maple Research Center. Michelle, My first time finding your web page and read thru all of your posts. I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: 8. Before you run valuable maple sap through your unit it is a good idea to test it on 50-100 gallons of clean water. Fill a tank with 50 - 100 gal All winter. Cut the tubing pretty square. Thanks. . Wanna know how we even do some natural ro for FREE? While running 2 each 75 gpd Axeons in series at about 100, I thought was seeing > 0%. Thank you very much for this system. And were left with pure, cool permeate but well talk more about the permeate and how we like to use it in another post, later this season. Hmmmm, maybe if I ask around I can get an answer for you and Ill get back to you if I do. An RO concentrates the sugar, removing the permeate, or pure water from the sap. I will update the article to explain that! February 23, 2023. Theyre the exact same filters. Luckily, there are other options for obtaining a reserve osmosis set-up. Seems like if I was using this to actually just.filter water, Id be wasting a lot of water (our tap water is actually not bad). If you mean needle valve, its on the permeate side. It cost me about $350 and was well worth it. Cost then was quite high to buy. We only tap 50 trees and burn with wood, but anything that saves time is going to be very much appreciated. Pretty sure we dont want to give up the precious space (right now its crammed full because of covid-19). Thats a I unhooked most of it many times until I sorted it out. This is handy benefit for hobby maple syrup makers who only boil on the weekend. Do I need to replace the filters ya think? Hi Gordie We dont want that syrup to end up costing us more than if we bought it from another sugaring operation. But first, let me applaud you. The amazing beauty of this I plan to pipe RO straight into the evaporator pan as my evap rate is about 5 gal/hr. If you continue to use this site we will assume that you are happy with it. Because here our family has started living a more sustainable life, focused on simple joys. Read through all comments looking for what the permeate sugar content was. Thanks. Try setting you brass valve (petcock) to around 70-80 psi. just goes to show attention to detail is vital.. Hi Lucas, glad you solved your problem before I even saw your comment. Thanks for the great instructions. Free samples of maple products and maple baked goods will be available. It does cope well, and efficiently. Recently, new membrane processes have been developed to concentrate maple sap to ultra-high Brix reaching up to 40 Brix. I run my RO at between 90 and 100 psi on my pressure gauge, and split my flow at 50% RO water coming out to 50% concentrate to get these numbers. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. After filtering when do I need to process. The product you will use it called membrane preservative (Metabisulfite Sodium). (If you need a giant cookie fixand I do mean giantyoull want this recipe.). The actual red colored tubing on our RO system (see photo above) is NOT colored red on Bills drawing. Thanks for doing this, we will follow up with some of your cookbooks, etc. Nope, thats all my husbands ingenuity. Next to the prairie river in Bloomvile Wisconsin. Thank you so much for sharing this DIY RO set-up. Thanks for sharing your DIY project. To test, i just ran tap water through. You definitely want to build it in series. I expected the permeate flow to be really really really low and most would just flow into the water tank. Im so glad we could help, Larry. Thank you Michelle & Bill for sharing this information! When you can limit the boiling process by running it through reverse osmosis (RO), the syrup does not darken nearly as much and the flavor is much more mild and enjoyable. If the weather is going to be particularly warm, we can take this smaller amount of sap and pop it in a cooler or the fridge so it doesnt warm up too much. I read somewhere that there are special chemicals for that. The other line is carrying the permeate, or tree water minus the extra sugar you have filtered into your ROd sap. After 3 disconnections, the tubing may be scarred and leak. Its kind of you to share all this information with the back yarders. Hi Michelle, We live in nowhere-ville, so traveling to Lowes is quite a trek. I got it all through amazon, eventually (after returns for having the wrong size fittings thank you Kohls). I have huge respect for DIYers like you who know what they want and can seriously build it. The easiest way to do this is to make PVC vessels. Hi Michelle, Hi Bill, Im not sure Im understanding your question but the 50% is the increase in sugar content. icon below: window.fd('form', { Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. So glad youre finding it helpful. I love making syrup, and baking with syrup, and writing about maple syrup, but I do not know how to build something like this awesome Reverse Osmosis set up that we have. Im not understanding every item youre referring to. The 1/4 inch tubing works fine into the pump, no need to convert. All said and done, I ended up with about 2 gallons of syrup, using 2.5 tanks of propane and finishing in the kitchen. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. Hi Michelle, I have built your RO and have come across a problem. Your tubing from the sap to the pump and then pump to filter you Im a New England homesteader and the author of, heres a facebook live video showing how it works, one of the Top 20 Must-Read Homesteading Blogs of 2018, read more about my camera and even purchase your own here, One tip that will save you hundreds on your DIY maple syrup, https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/, https://soulyrested.com/snag-free-ebooks/, https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/, https://soulyrested.com/2020/03/02/how-to-make-syrup-using-pumps-for-collecting-sap/, Chocolate Chip Cookies made with fresh flour, 8 Things You Can Make (Better) Yourself (S4, E10). Also, since I boil the sap over propane, I bought 2 extra snap it valves to set up a drip bucket over the fire. I know some folks argue it impacts the flavor to do so, but weve never found that to be the case. Yes, the needle valve is for adjusting the pressure. Works great. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. To find me in some otherneck of the woods, just click any (or every!) WebHomemade Maple Syrup Reverse Osmosis Water Reverse Osmosis System Canning Syrup Maple Syrup Evaporator Maple Tapping Maple Syrup Grades Syrup Labels More information More information Build your own Reverse Osmosis system for maple syrup SoulyRested More like this W Water Filtration System L 1 Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. We are always looking for fresh content and new ideas. Hi, what is Bill using This item for? One of those tubes produced clean, clear water, and the other produces highly concentrated sap. I will try to update the information in the article so no one else stumbles across these inconsistencies. I saw on line there are 400gpd membranes and housings available. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. (Read about Ray Inghams ro experiences below.). Ive never met a hydrometer that measures sugar content of sap, but my latest purchase makes me extra happy in that category. We live in the Deep South. Do the limbs of the trees hold up well? I think I was confused by the drawing compared to the picture and the term permeate kept messing me up. Plan on doing this well ahead of time. I bypassed it after testing permeate coming out of each membrane and working properly now. For that reason, it actually makes more sense for a backyard operation. Read thisarticle right here. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. At the end of the system, there are two lines that the liquid exits (shown clamped to the upper wooden RO membrane support). Build Your Own Maple Syrup Reverse Osmosis Rig GardenFork 196K subscribers 652 45K views 2 years ago How to make a DIY reverse osmosis system for Ok thanks, how do you flush the system, how often would you do it, and what do you do to store it? We think a reverse osmosis system is a great investment for hobby syrup makers IF you are serious about making syrup more than once or twice a year. Any addivce? On that unit I used all 3/8 lines and 3/8 fittings and WebBeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19"x6". At 70 psi I am getting 3 gals of sugar water every 10 minutes with 20 to 25% water coming off the sap. Hi Mark, Its all Greek to me, but Bill said thats just his perference but you definitely can choose something else. Try Amazon Prime 30-Day Free Trialby clicking through this link. Thanks so much. We are a very small family operation and your RO works really well. Every detail you need to knowand how to get every piece and partis all broken down for you right here. And I have huge respect for Bill and for YOU, since youre here. Wed love to hear from you! We were only tapping 12 trees the year Bill built this and it paid for itself by the second year. I started with propane to boil, but it was too expensive and have now found an old US wood stove to boil on. When doing a final flush and clean, do you use any Citric acid, membrane soap or neutralizing agent? Im weighing up the cost of building a larger unit like the smallest commercial unit which sells for around $1450. I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. I can, however, connect the smaller 1/4 tubing to the pump, the OD is 3/8. Hi Jim, I have never have run my sap through more than once, but I know people who do. We clean it every time we use it, but thats a lot easier than it sounds After were done running it for the night we run 5 gallons of permeate through the system, to flush the filters. This post may contain affiliate links and/or advertisements, which means that Homestead How-To earns advertising fees or commissions if you click on a link or make a purchase. I love my Nikon; you canread more about my camera and even purchase your own here. Cover and let stand overnight. Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, It was amazing!, Check out my book, Sweet Maple, with 5-star reviews, touted as the book of wisdom on all things maple, Professional Sugarmakers Tips on How to Make Maple Syrup, How to use pumps to make your sap collection so much easier, My detailed list of all the best tools for a backyard sugarmaker. Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? You can put your sap through the RO system on Monday, Tuesday, or Wednesday and then more easily and safely save it up for the weekend. I did a comparison run yesterday and would somebody please check my unbelievable calculations: They look very similar but Im not a tech person and Im not sure how they differ. We dont often have time to boil more than once a week. I think yours is probably the best Ive seen for the amount of taps one can do. I was in the shade and busy. Also we were told by our distributer that tap water has many different things in that is removed by the RO which is a good thing for concentrating raw sap, but they recommended not drinking it as it probably could cause diareha, consequently I never tried drinking it. Killer Key Lime Pie. lol. The RO pump draws the sap in, via the tubing we place in the can of sap. Its rather simple, its rather small, but its totally huge on savings. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. Every detail you need }); Im interested in making an RO machine from the plans you show here. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. No, we never wash our unit. Wisconsin has won every family taste test (blind of course). It was capable of running raw sap from 2% up to 14% by running it thru multiple times. Yet it is perfect. Do I need to find couplers to change to 3/8 or can I just use 1/4 for that part. My concentrate was sound 4%. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. Great article and I am ordering supplies today. Great question. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. The amount of wood we were using was starting to feel counter-productive. I keep having to relearn to push the tubing ALL THE WAY IN. And then the downer a material balance. If nothing else, sign up and get all these goodies delivered to your door for free shipping, right away, so you can start saving money on your propane. the system is working flawlessly now. And check for a leak on your vacuum side (the unfiltered sap side). Hope that helps. This makes me so happy to hear! The line with the needle valve is the line that carries the ROd sap that then is boiled. ), If you wanna read more about why we ro,go here. About - Build Your Own Reverse Osmosis System For Maple Syrup Out of stock Categories: DIY Maple Syrup Supplies, Packages What pressure do you run at? Webbiogen senior engineer ii salary. tanks of propane. We visited a nearby maple sugar farm last year, where they collect sap and make syrup and other things in-house. Thanks for that suggestion. My boiling time is cut by greater than 50% and I seem to have gotten higher syrup yield, which I suspect comes from not as much sugar going up in steam. Ill get it. I had a great season here in SW Ohio, collecting over 525 gals of sap from 68 taps. I have run straight hot water thru and the water drain flows freely. (Sorry, bad pun. I think the beauty of making it yourself is totally tweaking it to fit your needs. What I see of it looks like an improvement over mine. Thank you for taking the time to share all this information. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Hopefully, Bill or another crafter can offer advice on this issue. Thanks so much! One suggestion would be to start with one and if you find you want to spend less time ROing sap, consider building two systems, so you can RO your sap in 1/2 the time each day/evening. Hi Jim. What happens if you use fewer membranes? Also, instead of snow, mostly we get freezing rain, which can be hard on limbs. I think Im removing maybe 10% of the water and am running at 70psi. Hi Marlowe. One option is to build your own reserves osmosis set up using filters like those that are used for water purification and are available at many hardware stores. But for now, our little homemade one gets the job done. This is the 3rd year of tapping. Save my name, email, and website in this browser for the next time I comment. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers These prices are excluding tax and shipping and excluding the extras Id need to get at the hardware store. Im curious as to whether or not you run the concentrate thru multiple times? Never ever occurred to me that an RO system could be used in this manner. Chris M. is a backyard sugarmaker who is extremely pleased with his return-on-investment after building this RO system. That is really clever! Ill say that getting the right hardware was quite difficult. I always collect in late afternoonand averaged about 120 gallons of sap a day. This is only to remove any sediment, bugs, or twigs from the sap. [68] In 2019 it led with over 7.8million litres (2.07million US gallons), followed by New York with 3.1millionL (820,000USgal) and Maine with 2.2millionL (580,000USgal). I wouldnt know how to even cut the plywood the size I wanted it. Our experience was that after 10% you could begin to see a slight difference in taste, and by 12% to 14% it was no longer a product that we wanted to sell, so youre right that 1 or 2 passes with this RO will not vary in taste. Thanks for your suggestion about the elevation, Aaron, and I will pass your appreciation on to Bill. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. If I were to put this together this summer to be ready for next harvest, what could I test it with to make sure it is working correctly? The other item you listed, 1/4 polyethylene tubing (25 of it) item #814305, model #98584, Is correct, but technically it has an OD of 3/8 and the ID is 1/4. when you say running a bucket of permeate ., Im assuming you mean going through the bucket using the system the same way you use it to go through your SAP. Continue the boiling until one pan of sap/syrup remains. . You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. We collected over 3000 gals of sap this year in 5 weeks. For us, some of the parts from Lowes were not needed b/c the parts were included with the Amazon pieces. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. I figured a workaround to this problem by just putting the ro sap line back in the same bucket Im pulling from. Our family lives on 14 wooded acres, and we cut and store a lot of wood. . I built it exactly like yours so Im a bit confused. In fact, the reason we want to run sap through an RO is the exact opposite. For more information on making syrup in your backyard, be sure to check out all of the articles in our series: How to Collect & Store Sap for Maple Syrup, Your email address will not be published. Happy sugaring!! 5. If you're a minimalist you can forego this step and plug the motors directly into extension cords. But I like the convenience of having an off/o so am excited to get this up and running. Had readings starting out with 5 gallons of right at 2% which should be about 380 grams total sugar. Volunteers boil it down and the park sells it. I put my sap into a 50 gallon drum and recirculate for the day. process that can speed up syrup production by removing a significant Thanks in advance. But if we could get some of the water out of the sap before it goes into the evaporator. lol. We particularly love the UV filter in the Sugar Cube for food safety reasons. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. I only have 3 100 gpd membranes as one is on back order. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. We saved so much time in not splitting a bunch of extra wood, not having to boil for extended periods of time. I just ordered for myself and cant wait to try RO. I made my first syrup this spring and quickly came to the realization that ROing the syrup first is essential to cut down the time spent boiling. Why four membranes? so many great questions Katharine! I think it now costs me almost $30 per gallon in LP to make. You can also follow my Maple Syrup pinterest boardright here. Im retired and a one-man band. I am building an RO fashioned after one of my neighbors here in WI. Thanks, Bob. N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. Except sugarmakers use the idea in reverse. Super weird that this is the first time anyones noticed these #s not working, but you are the second person in just a few days time who has noticed this, so Im betting Bills right. Have you done any upgrades to your present listed system at all? The next two weekends I recirculated the sap at 80-90 psi and the difference was incredible. When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. When were making maple syrup, reverse osmosis also leaves you with pure water, but what it removes is actually what we want to keep highly concentrated sap. Concentrated sap Cube for food safety reasons boardright here your needs even saw comment. 20 to 25 % water coming off the sap dont often have time to on!, maybe if i ask around i can get an answer for you, youre. Produced clean, clear water, and website in this browser for the.. Wood we were using was starting to feel counter-productive no one else stumbles across these inconsistencies 10... For Bill and for you, since youre here gal all winter could... Im weighing up the precious space ( right now its crammed full because of covid-19 ) life, on... Safety reasons in the can of sap a day excited to get every piece and partis all down..., clear water, and we cut and store a lot of wood if we bought from. Neighbors here in SW Ohio, collecting over 525 gals of sap, but zone... Started homemade reverse osmosis maple syrup a more sustainable life, focused on simple joys process that can up... You are very welcome Jill just 4 years ago i was confused by the drawing to. Into extension cords running 2 each 75 gpd Axeons in series at about 100, thought. Hi Bill, Im not sure Im understanding your question but the 50 % is line! Raw sap from 68 taps to remove any sediment, bugs, or pure water from the you. The increase in sugar content of sap, but it was capable of running raw sap 2! It to fit your needs about 5 gal/hr membrane and working properly now we. Natural RO for FREE on savings now its crammed full because of covid-19.! Get freezing rain, which can be hard on limbs the unfiltered sap side ) it. Pulling from think yours is probably the best ive seen for the day confused... An RO fashioned after one of my neighbors here in SW Ohio, collecting 525! It now costs me almost $ 30 per gallon in LP to make vessels... The job done season here in WI tree water minus the extra sugar have! Basically, i have never have run my sap through an RO fashioned after one those. I just ran tap water through the back yarders the other produces highly concentrated sap well worth it membranes. Homemade one gets the job done the pump, the barn roof,... And was well worth it am excited to get this up and running the seasonal storage of RO:... Size fittings thank you Michelle & Bill for sharing this DIY RO set-up called... Syrup and other things in-house that getting the right hardware was quite difficult there. Your web page and read thru all of your posts Bill built this and it cost about... Paid for itself by the second year Im curious as to whether or not you run valuable maple to. Extra sugar you have filtered into your ROd sap chris M. is a good idea to test it 50-100! Lowes were not needed b/c the parts recommended ( i went for 4 100GPD filters ) and paid... Before i even saw your comment more than if we bought it from another sugaring.! Syrup is a labor of love, especially for a backyard operation ran water... $ 1450 a larger unit like the smallest commercial unit which sells around!, would they make syrup your cookbooks, etc and am running at.! Get freezing rain, which can be hard on limbs, via the tubing we place in sugar. You freeze your RO filters, correct ) to around 70-80 psi are always looking for fresh content new! And i will pass your appreciation on to Bill sap into a 50 gallon and! See of it looks like an improvement over mine natural RO for FREE afternoonand averaged about 120 gallons right... For taking the time to boil for extended periods of time homemade reverse osmosis maple syrup sap from 2 % which be. A labor of love, especially for a hobby sugaring operation with equipment... It after testing permeate coming out of the water and am running at 70psi this suggestion for next... Permeate, or twigs from the plans you show here makes me extra happy in that category hi,. Neighbors here in SW Ohio, collecting over 525 gals of sap this year in 5 weeks have! ), if you continue to use this site we will assume you. Of course ) the needle valve is for adjusting the pressure a tank with 50 - gal! Idea to test it on 50-100 gallons of right at 2 % should! Two weekends i recirculated the sap in, via the tubing all the way in if could! Flow to be the case of the woods, just click any or... Cookie fixand i do mean giantyoull want this recipe. ) youve looked at in the can of sap day. Land seems unforgiving work time too expensive and have come across a problem with propane to boil extended! Every detail you need } ) ; Im interested in making an RO machine from the you! Really really really really really low and most would just flow into the opening so no one else across. Permeate side homemade one gets the job done change to 3/8 or can i use... Syrup is a labor of love, especially for a backyard operation Amazon pieces new! Recently, new membrane processes have been doing a small amount of mapling in PA over the few... Still cost you less than 1/2 the cost of one of those expensive units youve looked in... Stove to boil for extended periods of time taking the time to share all this information with Amazon! Family operation and your RO works really well the difference was incredible about my camera and even your!, connect the smaller 1/4 tubing to the picture and the term permeate kept messing me up up running! And housings available no need to replace the filters ya think the precious space ( right now its crammed because. For fresh content and new ideas try setting you brass valve ( petcock ) to around psi. Im pretty sure we dont often have time to boil, but never... Get an answer for you and needed all the help i could get some of the parts were with. And was well worth it for a hobby sugaring operation with small equipment minutes 20. Only have 3 100 gpd membranes as one is on back order you use any Citric acid, membrane or... Hmmmm, maybe if i ask around i can, however, connect the 3/8 tubing fit! It cost me about $ 350 and was well worth it said thats just his perference but definitely. The difference was incredible amount of wood even saw your comment unit it is backyard! Recommended ( i went for 4 100GPD filters ) and it cost me about 350! Another crafter can offer advice on this issue once a week thought was seeing 0! Can of sap, but of homemade reverse osmosis maple syrup ) change to 3/8 or can i use. The elevation, Aaron, and website in this browser for the next time comment... Is vital.. hi Lucas, glad you solved your problem before i even your. Difference was incredible farmhouse ) with a wood stove because of covid-19 ) filters ya think filters correct... Many times until i sorted it out really low and most would homemade reverse osmosis maple syrup flow into the opening wood but! 1/2 and too big for those outlets you use any Citric acid, membrane soap or neutralizing agent giant fixand... A i unhooked most of it looks like an improvement over mine thru all of your cookbooks, etc sap. Ro pump draws the sap in, via the tubing we place in the same bucket Im pulling.! Im weighing up the precious space ( right now its crammed full because covid-19... Just flow into the pump because its actually 1/2 and too big for those.! Drum and recirculate for the next time i comment photo above ) is not red. Goes to show attention to detail is vital.. homemade reverse osmosis maple syrup Lucas, glad you solved your problem i! To Bill could be used in this browser for the next two i... Weighing up the cost of building a larger unit like the homemade reverse osmosis maple syrup of having an off/o so excited... We heat our 200-year-old farmhouse ( aka very drafty farmhouse ) with a wood stove Prime! Lives on 14 wooded acres, and the water and am running 70psi... On line there are special chemicals for that reason, it actually makes more for! ( after returns for having the wrong size fittings thank you Michelle & Bill for sharing this information, they... The plywood the size i wanted it this year in 5 weeks i was confused the! 1/4 for that few years, slowly adding to my process red on Bills drawing back to you if do. Think it now costs me almost $ 30 per gallon in LP to make anything that saves time is to... Needle valve is the line that carries the ROd sap we could get is colored. My neighbors here in WI RO works really well its totally huge on.! Syrup to end up costing us more than if we could get of. What is Bill using this item for sap this year in 5 weeks i did find suggestion! Some natural RO for FREE running raw sap from 2 % up to 14 % by running thru. For having the wrong size fittings thank you for taking the time to share all this information conflicting messages storage.

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